Precision Honeycomb - Aerospace Honeycomb Fabrication

Core Material Fabrication Solutions For Aerospace Applications

We provide top-quality honeycomb & foam core fabrication services for aerospace & other commercial industries.


*We are a fabricator of engineered core details. We do not manufacture or distribute honeycomb sheet stock. We can source material specific to your job for you. Or cut parts from material you have already procured.



Some Types Of Materials We Cut/Work With: 

  • Metallic & Non-Metallic Cores Including Nomex, Kevlar, Glass, Phenolic Coated, Carbon Fiber, & Other Types Of Composite Materials
  • Aluminum 5052 & 5056, Nickel, Stainless Steel
  • High & Low Density Foam Materials


Our services include honeycomb and foam core fabrication of parts for use in aerostructures. We have 5 axis machining centers equipped with state of the art cutting tools, many we design and build ourselves to assure maximum quality of features and surface finishes. We have a premium duty, multi-speed, multi-angle bandsaw for use in table cutting of core parts, templates, fixture blanks etc. Our Bridgeport Mill is a multi- use piece of equipment we use for fixture and tool building, making brackets, tapping holes etc. We have a full range of various power and hand tools that support production on a daily basis.


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AS9100 Certifications

ISO9001 Certifications

Why Work With Precision Honeycomb?

Intuitive Fabrication & Engineering Services

The competitive advantage that Precision Honeycomb enjoys lies within our technical capabilities and our innate understanding of how to get honeycomb to do what we want it to do. Which in many cases, is not easy.

AS9100/ISO9001 Certified-ITAR Registered

Precision Honeycomb is proud to be a member of the Aerospace Community. It’s a privilege and a responsibility that we take seriously. We hold ourselves accountable to the high standards our customers demand, and we demonstrate that commitment through successfully attaining these important accreditations.

Reliable Customer Service & Shipping

Many parts made out of Core can be expensive and fragile. A risky combination when those parts need to travel. When necessary, we have a full arsenal of in-house and outsourced custom packaging solutions to protect your parts during transit.

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Frequently Asked Questions

  • What types of core does Precision Honeycomb work with?

    Both metallic and non-metallic cores including aluminium (5052/5056), nickel, stainless steel, Nomex, Kevlar, craft, glass, phenolic coated, and various other composite materials.

  • What tolerances can be held when machining core?

    Standard tolerance is +/- .030 at the edge of part, +/- .006 thickness, +/- 2° bevel angle. Tighter tolerances are achievable dependent on core material type, core density, and cell size.  Precision Honeycomb engineering can assist in all phases of design analysis to help you understand what is, and is not, possible when machining core.

  • What are typical lead times for getting parts made?

    Material availability is often a driver of lead time estimates.  As is the complexity and volume of your particular job.  Once a PO has been issued and the material is on-hand, a typically quoted lead time would be 4-6 weeks.  When machine time and material are available, we have turned jobs around in as little as 1 week.  Precision Honeycomb will always go the extra mile to meet customer requirements and timing.

  • What are Precision Honeycomb's engineering capabilities?

    Precision Honeycomb is a “build to print” shop.  We take your engineering package and produce parts to your specifications and tolerances.  However, we are very good at “back stopping” your engineering.  We are good at catching errors and making suggestions about potential part design changes that can make parts more cost effective to manufacture.  We do have in-house tooling and fixture design capabilities for parts that require two sided machining or need to be formed.

  • What special processes are you able to preform?

    Precision Honeycomb is experienced at all types of core forming, bonding, potting, and stabilization.

  • Can Precision Honeycombs procure the material for our job?

    Yes. We have relationships witth many honeycomb and foam core manufacturers, so we can buy the material and provide you an all-inclusive price for your parts.

  • What certifications does Precision Honeycomb hold?

    We are ITAR registered and work with NQA for our AS9100 and ISO9001 certifications. 

  • Do you have a certified oven?

    Yes. Precision Honeycomb has a large oven that is certified to AMS2750F. We can provide you with a documented record of the full oven cycle that your parts undergo from ramp-up, to soak, to ramp-down.

  • Are you nice people to work with?

    Yes. We are.

ABOUT US
Our priorities are simple. We want to perform all of the work we do safely. We want to meet and exceed our customer’s expectation for part quality and on-time delivery. And we want to do all that AND be the low-cost provider. We are here to drive costs out of your business and make you more competitive in the marketplace.
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